Pump Troubleshooting Guide: Common Problems and Solutions
Thomas Insights

Pump Troubleshooting Guide: Common Problems and Solutions

December 3, 2025 Documents

Pump Troubleshooting Guide: Oil Delivery Faults, Causes, and Solutions ZH-100A Hand-Operated Fuel Metering Pump This gui...

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Pump Troubleshooting Guide: Oil Delivery Faults, Causes, and Solutions

ZH-100A Hand-Operated Fuel Metering Pump

This guide summarizes common oil pump delivery issues, their likely causes, and recommended corrective actions. It is intended for technicians and operators responsible for maintaining oil transfer and metering systems.

1. No Oil Delivery

Possible causes:

  • Air leakage or blockage in the inlet pipeline

Recommended solutions:

  • Inspect the inlet pipeline, tighten connections, and remove any blockage

2. No Oil Delivery

Possible causes:

  • Three-way valve installed in the wrong direction or excessively worn

Recommended solutions:

  • Remove the oil meter, reinstall the valve in the correct orientation, or replace it if worn

3. No Oil Delivery

Possible causes:

  • Piston ring wear leading to loss of sealing

Recommended solutions:

  • Replace the worn piston rings

4. Delivered Oil Quantity Not Accurate

Possible causes:

  • Flow meter accuracy degraded or calibration drift

Recommended solutions:

  • Adjust the flow meter by opening the regulator, or replace the meter if necessary

Conclusion

Accurate diagnosis of oil delivery faults ensures safe and reliable pump operation. Regular inspection of valves, inlet piping, piston components, and flow meters is essential to maintaining system accuracy and performance. For unresolved issues, consult a qualified service technician or equipment manufact